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Flat Roof Renovation

Preserves the substance, economical, unique

Our MAGU Drying and Insulation System is a patented thermal insulation solution for flat roof renovation. The MAGU ADS thermal insulation board is installed on top of the existing flat roof and dries out the existing thermal insulation—in an environmentally friendly, safe, and reliable manner.
  • Preserves the substance and therefore conserves essential resources
  • Minimal impact on the structure, making it quick and cost-effective
  • Dries flat roofs in 1–2 years at most—guaranteed!

MAGU ADS – Durable and Safe Flat Roof Renovation

  • MAGU ADS – Flat Roof Renovation by Drying the Existing Thermal Insulation
  • With MAGU ADS, it is no longer necessary to completely tear down the flat roof
  • We guarantee the safe restoration of existing flat-roof insulation in just a few months
  • With MAGU ADS, you can renovate your flat roof safely and with a guarantee, in an extremely eco-friendly and carbon-neutral way.
  • 100 % Success rate for more than 1 million square meters of renovated flat roofs—and that for more than 20 years
    years

Flat Roof Installation with MAGU ADS

Flat Roof Inspection Through an Opening—Here's How to Do It

A thorough flat roof analysis is essential for a successful flat roof renovation. To do this, the roof must be cut open so that the roof structure and moisture content can be inspected. The results are documented and ultimately form the basis for a well-founded renovation proposal.

In the attached video, you can see how a roof opening is created and, most importantly, how it is properly and professionally closed again until the flat roof is renovated. Using liquid plastic makes the waterproofing process very simple. At our MAGU – baushop, we offer suitable liquid membrane and the necessary tools.
ADS Brochure
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Information Sheet: Roof Opening
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Roof Opening Checklist
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ADS References
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Here's how it works: We simply copied the principle from nature!

When renovating a flat roof with MAGU ADS, rainwater that has penetrated the roof turns back into water vapor even with small temperature differences.

Just as in nature, even a temperature difference of just a few degrees Celsius is enough to turn large amounts of water into water vapor. Fog over lakes, streams, and meadows illustrates this in nature.

In a vapor-permeable system, water vapor can escape—no pressure builds up, and there is no structural damage—for a lifetime. That’s why flat roof renovation with MAGU ADS works so reliably!

Flat Roof Renovation to Preserve the Structure - Step by Step

1. Perforations in the roof membrane allow for diffusion

To ensure that water can diffuse freely, the old roof membrane must first be carefully perforated. This can be done by:

1. Drill holes—about 8–10 holes, each with a diameter of about 25 mm. We offer suitable drill bits as accessories.
2. Cut the old roofing membrane using a power-driven roofing cutter. Here, strips approximately 10 cm wide are cut from the old membrane every 80 cm.
3. Loose-laid membrane roofs can often be easily cut open and completely removed.

2. Installing MAGU ADS Thermal Insulation


The MAGU® ADS moisture removal and ENEV calculations determine the required additional insulation thickness for a successful flat roof renovation.

The ADS panels are made of Neopor and measure 120 x 92 cm—they are installed in a tight-fit, interlocking pattern. The diffusion channels, which feature a special hydroactive coating, face downward.
The roof structure can be bonded with PUR adhesives, mechanically fastened, or installed with a load applied later, as needed.

3. Installing the Diffusion Vents

The diffusion vents are installed on the MAGU® ADS insulation approximately every 100 m². The old, wet thermal insulation in this area is cut away down to the old vapor barrier. If standing water is present, it must be removed as necessary.

The openings of the diffusion vents are sealed with MAGU® foam diffusion cylinders. These ensure unimpeded water vapor diffusion while still providing optimal thermal insulation.

4. Installing the Roof Waterproofing

The MAGU® ADS Drying and Insulation System works with all types of flat roof waterproofing systems.
MAGU® ADS offers a particular advantage for the renovation of your flat roof even during the construction phase:

A thunderstorm, a leaky weld—there are many reasons why water can enter the roofing system as early as the construction phase. With MAGU® ADS, the water quickly and controllably escapes back into the atmosphere. This assurance often prevents disputes between the designer, the contractor, and the building owner.

5. Building physics—guaranteed to work—flat roof renovation is reinsured!


Thanks to the ADS supplemental insulation, the temperature in the diffusion channel remains above the dew point. Moisture reliably diffuses to the outside through the diffusion vents—the special coating, with its blotting paper function, significantly accelerates the transport of moisture.

The perforations in the old roofing membrane allow moist air to reach the diffusion channels.
The water and moisture in the old insulation are converted back into water vapor by the heat.
Heat enters the damp roof assembly through the supporting structure.
The ‚driving force‘ behind the MAGU® ADS flat roof renovation system is the temperature inside the building.
Through the wet insulation, heat passes through the old roof layers into the diffusion channels of the MAGU® ADS thermal insulation. This causes the water to turn back into water vapor, which then enters the hydrophilic channel system. The increased vapor pressure then seeks to equalize with the relatively cool and dry outside air.
The special hydroactive coating significantly aids moisture transport through its ‚blotting paper function.‘ This ultimately enables evaporation rates of up to 20 liters per square meter per year.

Your Path to a Safe Flat Roof with MAGU ADS:

First, the damaged flat roof is inspected. The following information is important for a successful renovation:
– Property address
– Type and use of the building
– Size and structure of the roof
– Type of roof structure – Insulation thickness, waterproofing
– Degree of moisture penetration in the insulation

1. Analysis of the flat roof

Based on this data, our technical field service team will prepare a MAGU® ADS renovation proposal to ensure the successful renovation of your flat roof.

You can use the MAGU® ADS specifications to request quotes from your contractors and roofers.

The information and analyses will later serve as documentation for our drying guarantee.

2. Perforating the old roof membrane

After the preparatory work—such as, if necessary, removing or redistributing gravel and thoroughly cleaning the waterproofing—it is first important, as a foundation for a successful flat roof renovation, to perforate the old roof waterproofing with at least 8–10 holes (d = approx. 25 mm) per square meter.
For large areas, the perforation can also be done using a motorized roofing membrane cutter.

To do this, cut a 10–20 cm wide strip from the old roof membrane at intervals of approximately 0.90 m to 1.0 m.

Loosely laid plastic roofing membranes are usually removed entirely—which makes flat roof renovation even easier and faster.

3. Installation of MAGU ADS

MAGU® ADS are installed in a composite structure using a press-fit connection.

Adhesive installation: using PUR adhesives or similar products in accordance with the respective manufacturer's instructions.

Floor-level installation with mechanical fastening: using the appropriate fastening systems.

Loose installation with a gravel ballast layer and vegetation—in accordance with applicable guidelines and standards.

4. Diffusion Vents

The diffusion vents are installed at staggered intervals approximately every 100 m² on the MAGU® ADS panel and sealed properly and professionally.

Through these „vents,“ the partial vapor pressure within the roof layer assembly can escape to the outside. This means the roof continues to function even if the vapor barrier is defective.

The vapor-permeable roof structure thus reliably ensures the building envelope’s thermal performance once the flat roof renovation is complete.
To prevent thermal bridges and successfully complete the flat roof renovation, the diffusion vents are sealed with vapor-permeable foam cylinders once the old insulation has dried. This eliminates thermal bridges while still allowing vapor to diffuse through the roof layers.

The diffusion vents serve as ideal inspection openings that allow you to see all the way down to the vapor barrier at any time—simply remove the cover.

5. Waterproofing the flat roof

The principle behind our MAGU® ADS moisture-drying insulation works with all types of roof waterproofing.

The type of waterproofing you choose therefore depends solely on the preferences of the building owner, designer, or contractor.

6. Monitoring for Drying Out


After 1–2 years, the flat roof will be inspected by a local contractor or our field service team.

Our diffusion vents allow you to look ‚inside‘ your roof all the way down to the vapor barrier at any time and measure the moisture content.

How Damage to Flat Roofs Occurs:

Waterproofing flat roofs is an extremely delicate and structurally challenging task.

Vulnerabilities are often built into the design from the outset. Even the smallest leak can therefore lead to major structural damage.
In the construction of flat roofs, the goal is to hermetically protect the thermal insulation from moisture and water using a vapor barrier and waterproofing.
Even a small leak is enough—drop by drop, water seeps into the roof layers.
This water initially collects on the vapor barrier above the supporting structure (concrete slab, sheet metal roof, etc.)
Temperatures under the insulation exceed 15°C—water turns into water vapor and diffuses into the insulation in gaseous form.

Inside the insulation, the moist air cools down—and when it reaches the dew point, water condenses—over and over again.
The water that has seeped in can no longer escape—in the summer, steam bubbles form—and in the winter, the water freezes beneath the waterproofing. The waterproofing cannot withstand these stresses much longer.

Often, the vapor barrier beneath the insulation is still intact—but the true extent of the problem only becomes apparent when the roof is opened up. The more moisture the insulation contains, the less effective it is at insulating.
Planners, architects, tradespeople, and building owners often still believe that, with a roof in such poor condition, the entire roof system must be torn down and rebuilt. Rainwater thus becomes expensive waste.

How long will the new roof stay watertight? So is ‚new‘ really the better renovation option?

With the MAGU Drying and Insulation System, you can renovate your flat roof while preserving its structural integrity. Just like drying a wet jacket, we’ll dry out your roof structure in no time—guaranteed and backed by insurance!

Model Overview
MAGU Flat Roof Renovation Moisture-Removal Insulation System

FAQs - Frequently Asked Questions About Our Flat Roof Renovation That Preserves the Structure:

 

In principle, this building physics system works for all flat roofs on heated buildings. The system relies on a building physics-based vapor pressure gradient from the interior of the building—the concrete slab or water-saturated insulation—outward toward the relatively cooler and drier outside air. In the tropics or in very warm regions of the world, this principle works less effectively or not at all, since the partial vapor pressure of the outside air there is usually higher than inside the building. For every MAGU ADS renovation, MAGU prepares an individual drying calculation. The amount of moisture to be removed is calculated, and the timeframe for successful remediation is defined. In principle, any type of thermal insulation can be dried—whether EPS/XPS polystyrene, PUR foam, mineral wool, or even cork.

MAGU ADS diffusion vents are evenly distributed across the roof at intervals of 100–200 m². In the areas where the vents are installed, the old waterproofing and insulation are removed down to the vapor barrier.

The diffusion vent allows water and water vapor to escape to the outside. Due to the vapor pressure gradient inside the roof, several hundred grams of water per hour are often released through the vent at the start of the drying process. Icicles in winter are therefore not uncommon.

MAGU ADS Diffusion Ventilator
MAGU ADS Diffusion Ventilator

Once most of the drying process has taken place—usually after the first year—the diffusion vents are sealed with special MAGU ADS cylinders. These are both vapor-permeable and thermally insulating. They can be easily removed at any time for inspection.

Another major advantage of the MAGU ADS diffusion vents is the ability to look inside the roof. The hood and foam cylinder can be removed in a single step. You can see what’s going on inside the roof at any time. You can measure the relative humidity in the roof yourself using a hygrometer, allowing you to monitor building physics processes firsthand. The flat roof is no longer a mystery—it now has „transparent viewing ports.“.

In the case of a damaged roof where the vapor barrier is still intact, the entire roof assembly is often saturated with water. The insulation boards then have a water content of 50 percent by volume or even more.
Completely saturated thermal insulation gradually loses its insulating effect. However, as moisture levels rise, the roof’s structural framework is put at particular risk. Often, the vapor barrier holds the water back, so one might think the flat roof is fine. The increase in heating costs is a gradual process that the building owner cannot pinpoint. Over the years, water has seeped into the roof unnoticed and been absorbed into the insulation boards in the form of water vapor. In an industrial building with, for example, 1,000 m² and an insulation thickness of 10 cm, the weight of the dry insulation is approximately 1.5–3 kg/m². However, the weight of completely water-saturated insulation can be as high as 100 kg/m². Thus, the weight of the wet insulation is 33 times that of the dry insulation—a total of 100,000 kg—an additional weight on the roof equivalent to 65 VW Golfs!

If snow or driving rain are added to the mix, the structural integrity of the building is in serious danger! Further calculations by our MAGU ADS engineers will ultimately determine how much water will diffuse through the SecuTherm system and over what period of time—and when your old insulation will be dry again.
Even insulation that is completely soaked—to the point where it can be wrung out—dries out reliably within 1–2 years thanks to the MAGU ADS system. The MAGU ADS roof analysis and our building physics calculations form the basis for our drying guarantee. You also won’t have to pay for expensive disposal of the old, heavy insulation.

Insulation materials such as EPS, XPS, and PUR absorb very little water, even when stored underwater. EPS absorbs between 4 and 7 percent by volume, while XPS absorbs only about 4 percent by volume. That is why the floats in our toilet tanks are also made of EPS—polystyrene. Nevertheless, we often install insulation boards on flat roofs that contain more than 50 percent by volume of water per square meter. As a result, a single EPS, XPS, or PUR board—for example, one that is 10 cm thick—can suddenly weigh more than 50 kg per m².
This water enters the panel as water vapor: Over time, water seeps into the roof assembly through a leak in the waterproofing or the vapor barrier. This water initially accumulates on the vapor barrier. Since the vapor barrier is located below the insulation layer and the building is heated, the water is usually around 20 °C. As a result, a vapor partial pressure of, for example, 2300 pascals builds up directly above the water film, seeking to equalize the pressure. The upper sections of the insulation are still dry and ‚unsaturated‘—that is, the partial vapor pressure is significantly lower in the outer region, so that the water diffuses into the insulation in gaseous form and, once the saturation pressure is reached, condenses again and is stored as water within the panel.

According to statistics published so far, damage to flat roofs is caused by:
– 45%: Defective workmanship
– 34%: Planning error (no planning)
– 14% Material failure or improperly installed sheets
– 7% Improper Use During the Construction Period
Source: ddD e.V.; W. Ernst

A water test is an excellent way to check the roof’s watertightness. This is done by raising the inlet level of the drains, for example, with a 5-cm-high ring. The MAGU ADS vents serve as excellent inspection openings here, allowing a view of the old vapor barrier. If no moisture appears in the vents after 2–3 days, the test is usually considered passed. A leak test should be a standard part of flat roof acceptance procedures today.
Every plumber must perform a pressure test on all water lines prior to final inspection. When it comes to flat roofs, those involved are often reluctant to perform a leak test—fearing that a potential leak could mean having to start the work all over again—a risk that neither the contractor, the designer, nor, in many cases, the building owner themselves want to take.
With the MAGU ADS system, even a failure of the leak test is not a problem thanks to the diffusion-open design, and it does not in any way limit the roof’s usability—once the issue has been successfully corrected and the roof has passed a new inspection. All parties involved benefit from the highest level of safety. Trust is good—but verification is often better!

A vapor barrier is a layer installed on the warm side of a building component that prevents the diffusion of water vapor. Its purpose is to prevent the insulation layer from becoming excessively saturated with moisture due to the diffusion of water vapor.
Since the MAGU ADS system is a diffusion-open construction, a functional vapor barrier is not necessary. Details are specified in DIN 4108-3. A diffusion-open construction is described in more detail here, for example, in Table 4.

In the experiment shown here, the vapor-tight metal lid of a jam jar was replaced with a ‚diffusion-permeable‘ film. Even after several years and with additional heat applied beneath the jar, there is no significant evaporation of the water inside.
If you also consider that a wine bottle cork is many times more permeable to water vapor than any plastic film—and yet it takes years for even a single millimeter of the bottle to evaporate—which, extrapolated to one square meter, would amount to one liter —it becomes clear that this cannot be a suitable remediation method.

If a flat roof is renovated using our MAGU ADS system in accordance with our building physics analyses and calculations, as well as our specifications, we, MAGU Bausysteme GmbH, Hüfingen, guarantee that the old insulation will dry out within the specified time period. In almost all cases, we can guarantee that the old insulation will dry out completely within the first two years. The rate of drying ultimately depends on the type of building, the roof structure, and the building’s use. This guarantee is reinsured and backed by our product liability insurance.

In principle, this building physics system works for all flat roofs on heated buildings. The system relies on a building physics-based vapor pressure gradient from the interior of the building—the concrete slab or water-saturated insulation—outward toward the relatively cooler and drier outside air. In the tropics or in very warm regions of the world, this principle works less effectively or not at all, since the partial vapor pressure of the outside air there is usually higher than inside the building. For every MAGU ADS renovation, MAGU prepares an individual drying calculation. The amount of moisture to be removed is calculated, and the timeframe for successful remediation is defined. In principle, any type of thermal insulation can be dried—whether EPS/XPS polystyrene, PUR foam, mineral wool, or even cork.

Technical Documents:

Brochure

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References

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Information Sheet: Roof Opening

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Roof Opening Checklist

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Installation Instructions

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Fan Installation

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Scope of Work

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